Arsutoria Magazine

OrthoLite® Expands European Market Presence

OrthoLite’s increased commitment to Europe continues the company’s unique global vertical integration strategy and investment in its owned and managed facilities, exercising almost total control over its supply chain and production.

As of 2021, OrthoLite has in fact quadrupled its footwear production capacity in the European Union through its plant in Almansa, Spain. The OEU plant offers increased production capacity, as well as craftsmanship and specialisation in leather solutions (Almansa is known as the Spanish footwear capital, with over 400 years of history).

There has also been a strong investment in the Almansa team, which has been able to capitalise on local talent and technical expertise in leather processing, while taking advantage of the plant’s proximity to other European countries that also specialise in leather processing.

OrthoLite Europe is also particularly important for the speed at which products are marketed, allowing delivery anywhere in Europe within two to four days.

The OEU factory primarily serves ‘Made in EU production’ for fashion, luxury, apparel, work, outdoor, trail, hiking, casual comfort and athletic footwear brands with high-quality leather and other technical insoles.

“Our commitment to invest in our global manufacturing footprint brings agility and reliability for OrthoLite’s brand partners and our T1 factory partners,” said Richard Bevan, VP of Global Operations for OrthoLite. “Our factory in Spain is a crucial European hub for our EU-based partners. Our production demand continues to grow and  we continue to build excellence in capacity, customer service, advancing technologies, and unmatched responsiveness as a strategic supply partner.”

OrthoLite brand partners can therefore expect the highest levels of service and quality, supported by the company’s continued commitment to investing in European production. A range of new technologies will support brand customisation and enhance production capacity in the EU to meet the growing demand for footwear with more technical designs and higher quality materials.

 

Global footwear production goes down and Asia leads consuption

DROP IN GLOBAL FOOTWEAR PRODUCTION

In 2023 global footwear production decreased by 6% to 22.4 billion pairs, the lowest point in a decade when discounting the pandemic years of 2020 and 2021.

The footwear industry continues to be strongly concentrated in Asia where almost 9 out of every 10 pairs of shoes are manufactured, resulting in a share of 87.1% of the world total.

China is the world’s largest footwear producer manufacturing 12.3 billion pairs in 2023 and capturing almost 55% of the global market share. India increased its share, now being accountable for 11.6% of the world total.

 

ASIA ACCOUNTS FOR MORE THAN HALF OF GLOBAL CONSUMPTION

In 2023 Asia’s consumption accounted for more than half (54.7%) of the worldwide total, an increase in the share registered for this continent in the previous year. Europe and North America followed with shares of 13.9% and 13.4% respectively.

Per capita footwear consumption varies from 1.5 pairs in Africa to 4.6 pairs in North America.

China remains the leading consumer of footwear, although its share of the global total has further declined to now stand at 17.1%.

Consumption in the United States recorded a significant reduction with the country losing the second position achieved in the previous year and exchanging places, once again, with India.

The European Union, when taken as one region, represents the third largest consumer market for footwear with 1 948 million pairs consumed in 2023.

 

A SIGNIFICANT SETBACK FOR FOOTWEAR EXPORTS IN 2023

Global footwear exports amounted to 14 billion pairs and $168 billion in 2023, implying a 9.1% and a 6.1% year-on-year decrease in volumes traded and value of transactions respectively.

Over the last decade, excluding 2020, the annual export volume fluctuated between 14 and 16 billion pairs with no discernible long-term trend. By comparison, the value of exports in 2023 climbed to reach $168 billion, the second-highest level on record and corresponding to a 24% increase when viewed against 2014 levels.

Amidst this challenging landscape, Asian countries consolidated their dominance in the global footwear trade, with their collective share rising to 84.6% from 83.9% in 2022. Conversely, Europe’s share contracted slightly to 12.8%.

China stands out as the source of 63.8% of total exports, increasing from 61.3% in 2022. Vietnam ranks a distant second at 9.5%, followed by Indonesia at 3.2%. These three countries taken together account for over three-quarters of worldwide footwear exports.

 

AVERAGE WORLDWIDE EXPORT PRICE CONTINUES AN UPWARD TREND TO REACH $12

The average export price per pair of footwear reached 12 dollars in 2023, representing a 3.2% increase over 2022, a substantial increase of 38.8% over the past decade. Over that decade, textile footwear saw the most substantial price appreciation with a remarkable 65% increase. Leather footwear prices showed a modest increase of 24% over the period.

 

LEATHER FOOTWEAR LEADS EXPORTS IN VALUE, BUT RUBBER & PLASTIC LEADS IN VOLUME

When considering the value of exports, leather footwear accounts for 38% of the total value due to its higher average price. In terms of the volume of footwear exported, rubber & plastic footwear commands the pole position, accounting for half of the global exports.

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Mec Europa invests to internalise the supply chain

Mec Europa continues its path of growth by opening a new facility and increasing the number of assembly lines for the production of high-end shoes for the world’s most prestigious fashion brands to 7. The new production unit is located close to the company’s headquarters and the other three factories in Verolanuova (BS), and houses the in-house hemming and cutting department. At the same time, the head office is enriched by two additional handlooms that will be added to the five already operating in the different units. The operation carried out by Mec Europa is part of a broader development project that has seen the company invest the sum of two million euros over the last two years, with the aim of completely internalising all the processing phases of the supply chain in its own facilities and with employees, without having to resort to the work of external subcontractors. A significant commitment, which has led the company to integrate new resources by hiring 155 people from 2022 to date, bringing the total today to over 300 employees. Also part of the expansion path is the acquisition, in March 2023, of the Marches-based tomaificio RM, which in the space of a year has seen a significant growth in size, going from 22 employees to 56. ‘This is a very ambitious plan that will allow us to continue to grow, guaranteeing the excellence and high craftsmanship of each product,’ emphasises Mec Europa’s General Manager, Paolo Baiguera.

Main Group: revolutionary technologies for innovative materials

The footwear industry, especially in the sport and safety sectors, can now count on new materials that are increasingly resistant, high-performance and sustainability-conscious. These innovative components guarantee high levels of performance in terms of both lightness and resistance and allow the aesthetics of the product to be customised, offering great freedom in terms of design flexibility. They are also entirely recyclable: thus they do not lose sight of eco-sustainability standards, an area to which Main Group has always paid great attention and in which it has also been working for years through Green Solutions.

The use of these materials in the design and production of footwear is only possible thanks to dedicated production technologies that make it possible to fully exploit all their physical and aesthetic properties: the 2024 edition of Simac will be an opportunity for Main Group to present an absolute preview of some of these exclusive innovations, a concrete sign of the Veneto-based company’s commitment to increasingly technological and eco-sustainable production.


Edition 126 for MIPEL

Claudia Sequi

The 126th edition of MIPEL, at the same time or partially overlapping with the other Milan fairs of the fashion system, is the stage where to discover the best of Made in Italy combined with international proposals from the world of leather goods. MIPEL will offer inside Pavilions 1, 3 and 7 of Rho FieraMilano a complete view of the new spring/summer 2025 collections of over 200 selected brands including historic brands and emerging companies from over 15 countries. Also confirmed again is the ‘MIPEL Overseas’ area inside Hall 7, which will exceptionally open its doors to invited visitors one day earlier, on Saturday 14 September.

“MIPEL plays a key role in the affirmation of small and medium-sized companies that, today more than ever, need trade fair support to grow and enjoy the right visibility and opportunities both on the domestic market and, above all, on foreign markets. At the fair there will be buyers from over 70 countries”, comments Claudia Sequi, President of MIPEL and ASSOPELLETTIERI.

Also confirmed is ‘Showcase Milano’, an exhibition space reserved for Italian fashion and design companies selected on the basis of distinctive criteria such as creativity, innovation and research.

Among the most innovative and noteworthy activities are the live shopping sessions led by international live streamers. Thanks to dedicated locations, the selected live streamers will propose, through their social channels and thus to their own audience of users, the products of a selection of brands present at the fair.

A special focus will then be reserved for the Trend Area in Hall 3. For buyers and exhibitors, the ‘MIPEL Cocktail Party’ on Sunday 15 September from 6.30 pm.

Travel according to FPM Milano

The Bank Light collection expresses the unique style of Marc Sadler, award-winning designer of international renown, who designed the iconic Bank aluminium trolley for FPM Milano, developed and evolved over the years through the use of new materials and enriched with new details. Designed for all types of travel, Bank Light, now available in the new elegant moss green version, combines the flexibility and lightness of makrolon® polycarbonate with luxurious leather details.

The new Packing Cube line of the Bank on the Road collection, on the other hand, is composed of practical and colourful organisers, ideal for both work and leisure, which together are perfect for organising a suitcase internally, but can also be used individually. Each piece of the collection, combined with all the others, creates an organised and tidy ‘puzzle’, perfect for any collection and size of luggage by FPM Milano. The entire line is made of Econyl®: a revolutionary eco-sustainable yarn made from nylon waste.

Nice Footwear: the Nice Brand Lab division is born in Padua

The Padua-based company, active in the leisure, sports and luxury footwear sector, continues its expansion by reorganising its business with the creation of Nice Brand Lab, a division entirely dedicated to the distribution of its own and licensed brands. The business unit is headquartered in Padua, in a new company facility with an industrial flavour, a few kilometres from the headquarters. The choice is dictated by the desire to develop and enhance the peculiarities of the different product categories that the company oversees through the creation of dedicated business units. On the one hand, for the Nice Group, the market segment related to sportswear and lifestyle brands is constantly growing. On the other, the development plan for the luxury area continues, with M&A operations in the world of luxury manufacturing. To date, Nice Brand Lab’s portfolio counts the production and distribution licence of the Ellesse, Lyle & Scott and Avirex brands. In particular, Ellesse, the iconic Italian brand owned by the Pentland group, saw a 30% increase in sales in the Autumn/Winter season and the leadership of the new global LSR project, which embodies the timeless elegance and innovation of the Ellesse brand, reached more than 150 of the world’s best trainer and concept stores.

Bruno Conterno – CEO Nice Footwear

GSC GROUP, the events of September

GSC Group invites you to discover the leather collection entirely developed with innovative OMW technology; from olive mill wastewater to metal-free leather. Discover everything

You can discover OMW technology at the following scheduled events:

ACLE 2024
From September 3rd to 5th, 2024 Shanghai, China
GSC Group booth: E2-D11A

Sustainable Leather Forum
September 9th, 2024
Paris, France

Simac Tanning Tech 2024
From September 17th to 19th, 2024 Milan, Italy 
GSC booth: Hall 18 Stand E39 E45 F40 F44

Renzo Lazzarini, the man ‘who had no boundaries’, has passed away

Renzo Lazzarini, who was considered a true genius by those who knew him and worked with him, has died at the age of 83. ‘He was able to create, in the 1970s, laminate printing plates measuring 4×2 metres with engravings on both sides. He was the first in the world to present them at the Düsseldorf trade fair’, so much so that he was “given editorial space in the most prestigious scientific journal of the time”.

Born on 5 November 1940, Renzo Lazzarini was ‘the man who had no boundaries’. He was sought after by internationally renowned scientists, such as Professor Antonino Zichichi, for whom he created circuits for satellites and particle accelerators, the only one – at that time – able to develop them with impressive dimensions and the required level of perfection. But it was to the leather sector that Renzo dedicated most of his life, in love with the fascination that the material offered. At the beginning of the 1990s, he set up the first application workshop to create special applications for fashionable leather and related articles, with customised prints and handmade decorations. In addition to being driven by a lively and curious intelligence, Renzo Lazzarini is also remembered as a generous, humble, ever-helpful man, the brother that everyone would have liked to have by their side day after day. Have a good journey Renzo!

TFL renews its commitment to ZDHC

TFL Ledertechnik GmbH has reaffirmed its commitment to the Zero Discharge of Hazardous Chemicals (ZDHC) initiative with a new certification contract with ChemMap, one of the leading ZDHC accredited service provider. This agreement ensures that TFL products will be independently tested and certified for full safety and sustainability compliance in order to be published in the ZDHC Gateway.
This will be the second ZDHC recertification of the combined and newly implemented product range since the merger of TFL and the Lanxess OLC business. The ZDHC certification creates full transparency that enables all product innovations to meet the highest industry standards. This is an important step towards certified safety and sustainability standards in the leather industry and at the same time minimising the impact of chemicals on the environment.
While already the last TFL certificate has been provisionally approved to fulfill the new “progressive” level at ZDHC and products will be up-graded accordingly after ZDHC will have finalized the criteria, the next certification cycle will offer the opportunity to integrate new product developments into the certificate closer to the product launch.
Dr. Jens Fennen, Global Head of Research and Development, comments: ‘With this recertification, we are strengthening our commitment to sustainable practices and transparency. Our customers and partners can be confident that we are continuously working to develop and provide safe and environmentally friendly solutions.”
The ZDHC initiative is committed to the elimination of potentially hazardous chemicals in the textile and footwear industry supply chain. By working closely with ZDHC and implementing rigorous testing standards, TFL is supporting industry-wide efforts towards a more sustainable future.