Arsutoria Magazine

YKK reinvents the zip fastener with AiryString

Goodbye to fabric tape: replaced by a lightweight, flexible system integrated into the garment. The result of a collaboration with Juki, YKK introduces a new way of sewing zips, reducing weight, friction and environmental impact.

Company news Arsutoria

November 2025

YKK reinvents the zip fastener with AiryString

For over a century, the zip fastener has remained unchanged: two rows of teeth, a tab and a fabric tape. Then came YKK. With AiryString, the Japanese company that produces half of the world’s zips has eliminated the superfluous, removing the tape that seemed indispensable. The result is a tape-free zip that is lighter, thinner and softer, able to blend into the fabric instead of overlapping it.

The breakthrough is not aesthetic, but engineering. To compensate for the loss of structure caused by the tape, YKK redesigned the teeth, production process and machinery, developing a dedicated sewing machine with Juki Corp. This system allows the zip to be attached directly to the garment, simplifying production and improving the final result.

Compared to a Vislon® No.5 zip, AiryString is lighter, has less friction and offers smoother sliding. Tests conducted on seven different fabrics show greater softness and a more uniform tactile sensation. In technical or sports garments, such as those by Descente Japan or The North Face, the difference translates into dynamic comfort.

In terms of production, the reduction in materials and sewing steps means less consumption of fibres, dyes and water, with a lower environmental impact. An invisible zip, but tangible in its results: lighter, more flexible, more consistent with the evolution of contemporary materials.

And above all, consistent with the YKK motto: Small parts. Big difference.

More news that might interest you

Born Outside: beyond the sneaker

Born Outside: beyond the sneaker

The brand, founded between Italy and Dubai, ventures beyond the world of trainers for the first time with ‘Linea’, the first loafer in a collection that redefines the concept of imperfection.

Keep reading...
The missing list: the MRSL for metal accessories is born

The missing list: the MRSL for metal accessories is born

The ZDHC framework covers textiles, leather and plastics, but not metal: for years, the accessories supply chain has been responding to written requests intended for other processes. Led by the Physis Consortium, the first list of restricted substances for electroplating was drawn up at the end of 2025.

Keep reading...